Toolman

Tap drill size for 7/16-14

U

0.368 inches · 9.35 mm · 75% thread engagement

Tap drill (75% thread)U — 0.368" / 9.35 mm
Major diameter0.4375" / 11.11 mm
Drill for a 100% thread0.3447" / 8.76 mm
Threads per inch14
Pitch0.0714" / 1.81 mm
SeriesUNC (coarse)

Where the number comes from

A tap cuts the thread; the drill leaves the hole it cuts into. Cutting the full thread form would mean drilling the major diameter less the whole height of the thread:

0.4375 − 1.299 ÷ 14 = 0.3447 inches

That is the 100% thread, which nobody drills — the tap has to remove every scrap of metal and usually breaks trying. Charts give 75%, so three quarters of the thread height is cut away and the rest is left as clearance:

0.4375 − 0.974 ÷ 14 = 0.3679 inches

The nearest drill that actually exists is U at 0.368 inches, which is 0.0001 inches over the theoretical figure. That is the number printed on every 7/16-14 tap chart, and this is where it comes from.

The same hole at other engagements

Thread engagement is a choice, not a constant. Less engagement means an easier cut and a longer tap life for very little loss of strength, which is why a machinist working stainless will not drill the chart size.

EngagementTheoreticalDrillMillimetres
50%0.3911"25/64" (0.3906")9.92 mm
65%0.3772"V (0.377")9.58 mm
75% — the chart value0.3679"U (0.368")9.35 mm
85%0.3586"T (0.358")9.09 mm

A 75% thread is close to the practical ceiling: going from 75% to 100% adds only a few per cent of strength and roughly doubles the torque needed to turn the tap. Going the other way, a 65% thread still holds about 95% of the load a 75% thread does, which is why 65% is the usual choice in anything harder than mild steel.

7/16-14 in metric

7/16-14 has a major diameter of 11.11 mm and a pitch of 1.81 mm. The nearest metric tap is M12 at 12 mm, which is 0.89 mm larger — far enough apart that there is no confusing the two. An M12 bolt will not enter a 7/16-14 hole at all, so if a fastener nearly fits, neither of these is the standard you are looking for.

For the drill itself the conversion is straightforward: U is 9.35 mm, and a metric drill index will offer 9.3 mm as the nearest size.

What 7/16-14 is used for

Structural bolting and heavy machinery.

The same 0.4375" screw is also made as 7/16-20, the fine version, which takes a 25/64" drill instead. Coarse threads tap faster, tolerate damage better and hold better in soft material.

Frequently asked questions

What size drill bit do I need for a 7/16-14 tap?

A U drill, which is 0.368 inches or 9.35 mm. That is the standard 75% thread engagement figure, and it is what every published tap chart gives for 7/16-14.

What size hole do I need for a 7/16-14 thread?

The same U hole — 0.368 inches. The number comes from subtracting the thread height from the major diameter: 0.4375 − 0.974 ÷ 14 = 0.3679 inches, and U is the nearest drill that exists.

What is the 7/16-14 tap drill size in mm?

9.35 mm. There is no metric drill of exactly that size, so a metric drill index gives you 9.3 mm as the nearest — close enough for 7/16-14 in most materials, though it changes the thread engagement slightly.

Can I use a V instead?

Yes, and in hard material you should. V gives about 65% thread engagement instead of 75%. That costs very little strength — a 65% thread holds roughly 95% of what a 75% thread does — and it makes the tap markedly easier to turn, which is the trade every machinist makes in stainless or tough alloy.

Other tap sizes

Every unified tap drill size · Metric thread sizes