Toolman

Tap drill size for 1/2-13

27/64"

0.4219 inches · 10.72 mm · 75% thread engagement

Tap drill (75% thread)27/64" — 0.4219" / 10.72 mm
Major diameter0.5" / 12.7 mm
Drill for a 100% thread0.4001" / 10.16 mm
Threads per inch13
Pitch0.0769" / 1.95 mm
SeriesUNC (coarse)

Where the number comes from

A tap cuts the thread; the drill leaves the hole it cuts into. Cutting the full thread form would mean drilling the major diameter less the whole height of the thread:

0.5 − 1.299 ÷ 13 = 0.4001 inches

That is the 100% thread, which nobody drills — the tap has to remove every scrap of metal and usually breaks trying. Charts give 75%, so three quarters of the thread height is cut away and the rest is left as clearance:

0.5 − 0.974 ÷ 13 = 0.4251 inches

The nearest drill that actually exists is 27/64" at 0.4219 inches, which is 0.0032 inches under the theoretical figure. That is the number printed on every 1/2-13 tap chart, and this is where it comes from.

The same hole at other engagements

Thread engagement is a choice, not a constant. Less engagement means an easier cut and a longer tap life for very little loss of strength, which is why a machinist working stainless will not drill the chart size.

EngagementTheoreticalDrillMillimetres
50%0.45"29/64" (0.4531")11.51 mm
65%0.4351"7/16" (0.4375")11.11 mm
75% — the chart value0.4251"27/64" (0.4219")10.72 mm
85%0.4151"Z (0.413")10.49 mm

A 75% thread is close to the practical ceiling: going from 75% to 100% adds only a few per cent of strength and roughly doubles the torque needed to turn the tap. Going the other way, a 65% thread still holds about 95% of the load a 75% thread does, which is why 65% is the usual choice in anything harder than mild steel.

1/2-13 in metric

1/2-13 has a major diameter of 12.7 mm and a pitch of 1.95 mm. The nearest metric tap is M12 at 12 mm, which is 0.7 mm smaller — far enough apart that there is no confusing the two. An M12 bolt will drop straight through a 1/2-13 hole without catching, so if a fastener nearly fits, neither of these is the standard you are looking for.

For the drill itself the conversion is straightforward: 27/64" is 10.72 mm, and a metric drill index will offer 10.7 mm as the nearest size.

What 1/2-13 is used for

Structural steel, anchor bolts, machine bases and threaded rod.

The same 0.5" screw is also made as 1/2-20, the fine version, which takes a 29/64" drill instead. Coarse threads tap faster, tolerate damage better and hold better in soft material.

Frequently asked questions

What size drill bit do I need for a 1/2-13 tap?

A 27/64" drill, which is 0.4219 inches or 10.72 mm. That is the standard 75% thread engagement figure, and it is what every published tap chart gives for 1/2-13.

What size hole do I need for a 1/2-13 thread?

The same 27/64" hole — 0.4219 inches. The number comes from subtracting the thread height from the major diameter: 0.5 − 0.974 ÷ 13 = 0.4251 inches, and 27/64" is the nearest drill that exists.

What is the 1/2-13 tap drill size in mm?

10.72 mm. There is no metric drill of exactly that size, so a metric drill index gives you 10.7 mm as the nearest — close enough for 1/2-13 in most materials, though it changes the thread engagement slightly.

Can I use a 7/16" instead?

Yes, and in hard material you should. 7/16" gives about 65% thread engagement instead of 75%. That costs very little strength — a 65% thread holds roughly 95% of what a 75% thread does — and it makes the tap markedly easier to turn, which is the trade every machinist makes in stainless or tough alloy.

Other tap sizes

Every unified tap drill size · Metric thread sizes