Toolman

Tap drill size for 7/8-14

13/16"

0.8125 inches · 20.64 mm · 75% thread engagement

Tap drill (75% thread)13/16" — 0.8125" / 20.64 mm
Major diameter0.875" / 22.23 mm
Drill for a 100% thread0.7822" / 19.87 mm
Threads per inch14
Pitch0.0714" / 1.81 mm
SeriesUNF (fine)

Where the number comes from

A tap cuts the thread; the drill leaves the hole it cuts into. Cutting the full thread form would mean drilling the major diameter less the whole height of the thread:

0.875 − 1.299 ÷ 14 = 0.7822 inches

That is the 100% thread, which nobody drills — the tap has to remove every scrap of metal and usually breaks trying. Charts give 75%, so three quarters of the thread height is cut away and the rest is left as clearance:

0.875 − 0.974 ÷ 14 = 0.8054 inches

The nearest drill that actually exists is 13/16" at 0.8125 inches, which is 0.0071 inches over the theoretical figure. That is the number printed on every 7/8-14 tap chart, and this is where it comes from.

The same hole at other engagements

Thread engagement is a choice, not a constant. Less engagement means an easier cut and a longer tap life for very little loss of strength, which is why a machinist working stainless will not drill the chart size.

EngagementTheoreticalDrillMillimetres
50%0.8286"53/64" (0.8281")21.03 mm
65%0.8147"13/16" (0.8125")20.64 mm
75% — the chart value0.8054"13/16" (0.8125")20.64 mm
85%0.7961"51/64" (0.7969")20.24 mm

A 75% thread is close to the practical ceiling: going from 75% to 100% adds only a few per cent of strength and roughly doubles the torque needed to turn the tap. Going the other way, a 65% thread still holds about 95% of the load a 75% thread does, which is why 65% is the usual choice in anything harder than mild steel.

7/8-14 in metric

7/8-14 has a major diameter of 22.23 mm and a pitch of 1.81 mm. The nearest metric tap is M24 at 24 mm, which is 1.78 mm larger — far enough apart that there is no confusing the two. An M24 bolt will not enter a 7/8-14 hole at all, so if a fastener nearly fits, neither of these is the standard you are looking for.

For the drill itself the conversion is straightforward: 13/16" is 20.64 mm, and a metric drill index will offer 20.6 mm as the nearest size.

What 7/8-14 is used for

Fine-pitch large fittings.

The same 0.875" screw is also made as 7/8-9, the coarse version, which takes a 49/64" drill instead. Fine threads hold better in thin material, resist vibration loosening and give finer adjustment.

Frequently asked questions

What size drill bit do I need for a 7/8-14 tap?

A 13/16" drill, which is 0.8125 inches or 20.64 mm. That is the standard 75% thread engagement figure, and it is what every published tap chart gives for 7/8-14.

What size hole do I need for a 7/8-14 thread?

The same 13/16" hole — 0.8125 inches. The number comes from subtracting the thread height from the major diameter: 0.875 − 0.974 ÷ 14 = 0.8054 inches, and 13/16" is the nearest drill that exists.

What is the 7/8-14 tap drill size in mm?

20.64 mm. There is no metric drill of exactly that size, so a metric drill index gives you 20.6 mm as the nearest — close enough for 7/8-14 in most materials, though it changes the thread engagement slightly.

Can I use a 13/16" instead?

Yes, and in hard material you should. 13/16" gives about 65% thread engagement instead of 75%. That costs very little strength — a 65% thread holds roughly 95% of what a 75% thread does — and it makes the tap markedly easier to turn, which is the trade every machinist makes in stainless or tough alloy.

Other tap sizes

Every unified tap drill size · Metric thread sizes