Toolman

40 AWG wire size

0.08 mm · 0.005 mm²

0.0031 in diameter · 3440.87 Ω/km in copper

What 40 AWG is used for

The thinnest common magnet wire, used in miniature coils and sensors.

The numbers

Diameter0.08 mm · 0.0031 in
Cross-sectional area0.005 mm²
Resistance, copper3440.87 Ω/km · 1048.777 Ω per 1,000 ft
Resistance, aluminium5628.337 Ω/km
NEC 60 °C copper ampacityoutside the common building-wire range

How 40 compares

The gauge scale is geometric, so the useful comparisons are ratios rather than differences. 34 AWG is twice the diameter, which is four times the area.

GaugeDiameterAreaΩ/km coppervs 40
340.16 mm0.02 mm²855.914.02× the area
360.127 mm0.013 mm²1360.942.53× the area
380.101 mm0.008 mm²2163.981.59× the area

Frequently asked questions

What is 40 AWG in mm?

0.08 mm in diameter (0.0031 inches), with a cross-sectional area of 0.005 mm².

Is 40 AWG used for power wiring?

Not for building circuits. It is a signal and low-current gauge — thinner than anything a domestic branch circuit uses.

What is the resistance of 40 AWG copper?

3440.87 Ω per kilometre, or 1048.777 Ω per 1,000 feet, for annealed copper at 20 °C. The same gauge in aluminium is about 5628.34 Ω/km — 1.64 times higher, which is why aluminium wiring is sized larger for the same load.

Why do smaller AWG numbers mean thicker wire?

The number counts drawing operations. Wire is pulled through progressively smaller dies, and the gauge records how many passes it took — so more passes means a higher number and a thinner wire.

The full AWG chart · Unit converters